Product Description
Steel shot abrasive is a commonly used material in shot blasting, and its known for its durability and effectiveness in cleaning, surface preparation, and finishing of metal components. Heres a closer look at steel shot abrasive:
What is Steel Shot? Steel shot is made from carbon steel and is manufactured by melting steel and then forcing it through a mold to form small, round particles (shots). These shots are used in shot blasting machines to clean or prepare surfaces.
Key Characteristics:
- Shape: Steel shot is spherical (round), which helps it produce a smooth, uniform surface finish. The round shape is ideal for cleaning, peening, and polishing metal surfaces.
- Hardness: Steel shot is typically harder than other abrasives, such as sand or glass beads. Its hardness allows it to effectively remove rust, scale, old paint, and other contaminants from metal surfaces.
- Durability: Steel shot is very durable, and because its made of steel, it can be reused multiple times without degrading. This is a cost-effective feature since the shot can be recycled in a blasting machine.
- Size: Steel shot comes in a variety of sizes, ranging from fine (for light cleaning or polishing) to large (for heavy-duty cleaning or rust removal). The size selection depends on the specific application and the level of abrasiveness needed.
Types of Steel Shot:
High-carbon Steel Shot: This type is harder and more brittle, making it suitable for aggressive applications like cleaning or removing heavy rust and scale.
- Low-carbon Steel Shot: More ductile and less prone to breakage, low-carbon steel shot is used for processes like shot peening, where a gentler impact is desired to improve the surface fatigue resistance of a part.
- tainless Steel Shot: While more expensive than regular steel shot, stainless steel shot is highly resistant to corrosion, making it ideal for applications where rust-free or non-ferrous materials are critical, like in aerospace or food processing industries.
Advantages of Steel Shot:
- Reusability: Steel shot can be reused many times before it breaks down or becomes too worn to be effective, which reduces operational costs.
- Effective Cleaning: Its hardness and durability allow it to remove stubborn contaminants and provide excellent surface finishes.
- Consistency: Steel shot provides consistent results and can be controlled for specific finishing needs, making it versatile across different applications.
- Steel shot comes in a range of sizes, each suited for different types of shot blasting applications. The size of the steel shot used directly impacts the results of the blasting process, including the speed of cleaning, the level of abrasion, and the type of surface finish achieved.
Steel Shot Size Range: Steel shot sizes are typically measured using a number scale that corresponds to the diameter of the individual steel shots. The numbers can vary slightly by manufacturer, but generally, the size scale follows these guidelines:
Fine/Small Sizes:
- S-230 (around 0.18 mm / 0.007 inches)
- S-280 (around 0.22 mm / 0.009 inches)
- S-330 (around 0.25 mm / 0.010 inches)
Medium Sizes:
- S-390 (around 0.30 mm / 0.012 inches)
- S-460 (around 0.35 mm / 0.014 inches)
- S-550 (around 0.40 mm / 0.016 inches)
Larger Sizes:
- S-660 (around 0.46 mm / 0.018 inches)
- S-780 (around 0.50 mm / 0.020 inches)
- S-880 (around 0.55 mm / 0.022 inches)
Factors to Consider When Selecting Steel Shot Size:
Surface Condition:
- For heavy-duty cleaning or rust removal, larger shot sizes are preferred, as they have more mass and can remove tougher contaminants faster.
- Smaller shot sizes are best for light cleaning or polishing, as they offer a gentler impact that wont damage the surface.
Type of Material:
- Softer materials or thin components may require smaller shot sizes to avoid damage.
- Tougher materials can handle larger shot sizes without risk of deformation.
Surface Finish Desired:
- If you are aiming for a smooth finish, such as polishing or fine cleaning, smaller shot sizes like S-280 or S-330 are ideal.
- If a rougher surface or more aggressive cleaning is required, larger shot sizes are better.
Blasting Pressure: The size of the shot affects how fast it can be accelerated by the blast wheels or nozzles. Larger shot sizes generally require more air or wheel power to effectively propel them, so adjusting blasting pressure might be necessary.
Reusability: Smaller steel shots may break down more quickly than larger ones, as they face more stress during the blasting process. In high-volume applications, you may need to replace smaller shot sizes more frequently.
Conclusion: Choosing the right steel shot size depends on the specific requirements of your application, including the type of surface being treated, the material, and the desired finish. Smaller shots are used for light cleaning and polishing, while larger shots are used for heavy-duty cleaning or surface treatment like shot peening. Understanding these size options ensures that your shot blasting process will be both efficient and effective.
The Portable Abrasive Blaster Are Safe, High Productivity Systems Designed for Use with A Wide Range of Abrasive Media. Its Functions Include Descaling, Peening, Deburring, Deflating, Polishing, Cleaning and Stress Relieving.
Media Blasting Is Done by An Air-powered Gun Which Will Propel Silica Sand Toward a Surface at A High Rate of Speed. Compressed Air Is Used to Supply the Power to The Gun, And the Sand Is Forced Out of a Barrel Which Will Direct It Toward Your Target.
The Portable Abrasive Blaster Is Works On Direct Pressure System Resulting in Very High Cleaning Rate and More Economical System by Manual Blasting, Its Manufactured as Per Is-2825 And Hydraulically Tested For 250 Psi. The Machine Is Supplied with Long Life Tungsten Carbide Lined Nozzle, Anti-static Blast Hose, Alloy Steel Wear and Tear Parts, With/Without Remote Control for on /Off and Remote-control System Is Complete Pneumatic Control, When Handle Is Activated, Blasting Begins and When the Handle Is Released the System Releases Air from The Machine to Allow For Filling Of Abrasive.